Labeling and assembly machines Disposable syringes (bulk ware)

SME series

The SME series are compact, continuous-motion machines with a modular design for assembling disposable syringes. The basic module applies self-adhesive labels from a roll to glass or plastic syringes and inserts plunger rods into plunger stoppers without exerting pressure. Two extension modules are also available for expanding production at a later date to include safety-enhanced disposable syringes: a module for the final assembly of syringes with needle guard systems and a further module for assembling backstop components.

HIGHLIGHTS

  • Compact design
  • Expandable modular design
  • Consistent and reliable labeling
  • High process reliability
  • SME
  • SME
  • SME
  • SME
  • SME
  • SME
Type of machineOutputProcessing range
SME6080
  • up to 36,000 items/h
  • Container diameter: 6 - 20 mm
  • Syringes: 0.5 - 10 ml
SME6060
  • up to 24,000 items/h
  • Container diameter: 6 - 20 mm
  • Syringes: 0.5 - 10 ml
Technical data depend on machine equipment and packaging.
Easy and centralized operation
Short set-up time
Modular label dispenser design
  • Various label printers for additional data (e.g. thermal transfer printer, laser printer, hot foil batch printer)
  • Vision system for 100 % inspection of additional printed data such as batch number, expiry date, etc.
  • Label-on-container check
  • Batch-print-on-label check station
  • Label code scanner
  • Label splicer (ESE 9752)
  • Options for interlinking with machines upstream or downstream
  • Automatic empty space recognition when labels are missing on the web
  • Camera-based inspection system, e.g. to check for correct positioning of the syringe in the safety device
  • Discharge of faulty labels
  • Backstop application station
  • Safety guard application
  • Finger flange assembly
  • Equipment for processing needle trap labels
  • Various reject discharge systems
  • Service portal vision system (cleanroom compatible)
  • A range of checking and alarm devices and counters
  • Software upgrades
  • Qualification (IQ/OQ)

Label dispenser

Introducing a new label dispenser featuring a modular design with the following features:
  • Fast and easy label web loading for quick change-over to various label sizes
  • The small number of manual setting values enhances ease of use and avoids potential errors
  • The entire dispenser is designed with simplicity in mind, making it easy to clean
  • An easily connectable label splicer enables automatic splicing of two label rolls, ensuring continuous production and higher output
  • Up to two identical or different coding systems can be seamlessly integrated to enhance performance and boost flexibility
  • High flexibility: the modular design enables the easy retrofitting of a second label printer
  • Enhanced print quality is achievable in conjunction with high-speed printing when using high-stretch label webs
  • The capability to integrate multiple camera systems ensures a high level of process reliability
  • The Zero Reject Principle is applied throughout the labeling process

Upstream processing stages

SET series

SET

Syringe nest unpackers

Container typesDisposable syringes (in nests)

Max. output36,000 items/h

machine type SAM 8061

SAM

Syringe tray unpacker

Container typesDisposable syringes (bulk ware)

Max. output24,000 items/h

SPE series

SPE

Buffer systems

Container typesDisposable syringes (bulk ware)

Max. output5,000 buffer capacity/h